Agitator (Stirrer)

Agitator (Stirrer)

Best Description of Agitator (Stirrer)

An Agitator (Stirrer) is a mechanical device used to mix, blend, homogenize, or suspend liquids and slurries in tanks or reactors. It consists of a motor, shaft, and impellers or blades that rotate to create flow patterns and turbulence in the liquid. Designed for precision and efficiency, agitators are vital in industries such as pharmaceuticals, chemicals, food processing, water treatment, and paints & coatings. From gentle stirring to high-shear mixing, agitators help ensure uniform consistency, improve reaction times, and optimize heat and mass transfer in various processes.

Key Features of Agitator (Stirrer)

  1. Robust Motor Drive – Ensures consistent torque and speed for heavy-duty mixing.
  2. Various Impeller Designs – Paddle, anchor, turbine, propeller, or high-shear types available.
  3. Customizable Shaft Lengths – Tailored to tank size and mixing depth.
  4. Durable Construction – Made with SS304, SS316, or other corrosion-resistant materials.
  5. Variable Speed Control – Offers flexibility for different mixing requirements.
  6. Low Noise & Vibration – Engineered for smooth, quiet operation.
  7. Electric or Pneumatic Options – For standard or hazardous environments.
  8. Top, Side, or Bottom Mounting – Depending on application and space constraints.
  9. Withstands High Temperatures & Pressures – Suitable for demanding processes.
  10. Hygienic Design Available – CIP/SIP compatible for food and pharma industries.

Applications of Agitator (Stirrer)

  • Chemical Processing Plants – Mixing of chemicals, catalysts, and slurries.
  • Pharmaceutical Manufacturing – Preparation of syrups, suspensions, and drug formulations.
  • Food & Beverage Industry – Blending sauces, juices, milk, oils, and flavors.
  • Paints & Coatings – Uniform dispersion of pigments and additives.
  • Cosmetics & Personal Care – Lotion, cream, and shampoo mixing.
  • Water & Wastewater Treatment – Flocculation, pH adjustment, and chemical dosing.
  • Oil & Petrochemicals – Emulsification, additive mixing, and storage tank agitation.
  • Textile Industry – Dye and chemical solution preparation.
  • Detergents & Cleaners – Blending of surfactants and cleaning agents.
  • Resins & Polymers – Mixing of resins, elastomers, and plastisols.

Uses of Agitator (Stirrer)

  1. Homogenizing mixtures of liquids or solids in liquid.
  2. Enhancing chemical reaction rates by better contact between reagents.
  3. Maintaining uniform temperature and consistency throughout the tank.
  4. Suspending solids and preventing sedimentation.
  5. Dissolving gases in liquids.
  6. Emulsifying immiscible liquids.
  7. Preventing layering or stagnation in storage tanks.
  8. Mixing ingredients in batch or continuous processes.
  9. Assisting in crystallization or precipitation.
  10. Promoting heat transfer in jacketed vessels.

Top 10 FAQs on Agitator (Stirrer)

1. What is an agitator used for?
An agitator is used for mixing, blending, suspending solids, and enhancing chemical reactions in liquids.

2. What are the types of agitators?
Common types include paddle, propeller, turbine, anchor, and magnetic stirrers.

3. What industries use agitators?
Pharma, food, chemicals, water treatment, cosmetics, paint, and more.

4. How do I choose the right agitator?
Based on tank size, fluid viscosity, application (blending, suspension, emulsification), and required mixing intensity.

5. Can agitators be used in pressurized or heated tanks?
Yes, specially designed agitators are built to handle pressure and temperature variations.

6. What material is used in agitators?
Mostly stainless steel (SS304, SS316), but can be customized for corrosive or hygienic applications.

7. Is it possible to control the speed of agitation?
Yes, variable frequency drives (VFDs) are commonly used to adjust speed.

8. Are agitators suitable for explosive environments?
Yes, flameproof or explosion-proof models are available for ATEX zones.

9. Can agitators be cleaned easily?
Yes, especially sanitary models which are compatible with CIP (Clean-In-Place) or SIP (Sterilize-In-Place) systems.

10. What maintenance does an agitator require?
Periodic inspection of seals, bearings, impeller wear, and motor alignment is recommended.

 

Contact Us For More Details On :

Call - +91 9574441888, +91 9574445888

Email - sales@chemtechpolyplast.com

Website – www. chemtechpolyplast.com

Office : No. B-414, 4th Floor, Shalin Square, Opposite Viva Farm Hathijan Circle, Ahmedabad, Gujarat, India-382445.

Work: Plot No. - D2 - E - 126, GIDC Dahej-II, Vill. Galenda, Tal. Vagra, Dist. Bharuch, Gujarat, India- 392130.


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