Industrial Spiral Tanks for Acid Storage

Industrial Spiral Tanks for Acid Storage 

Description

Industrial Spiral Tanks are high-strength, corrosion-resistant containers specifically designed to store hazardous chemicals like acids, alkalis, and solvents. Manufactured using spiral-wound thermoplastic sheets, these tanks are ideal for long-term, safe chemical storage in industrial settings. In Ahmedabad—a major industrial hub—these tanks are widely manufactured to meet the stringent demands of the chemical, pharmaceutical, and metal processing sectors.


How It’s Made

  1. Material Selection

    • High-quality HDPE, PP, or PVC thermoplastic sheets with chemical-resistant properties are selected based on storage fluid.

  2. Spiral Winding Process

    • The sheets are spirally wound over a rotating mandrel or drum using a continuous extrusion process, building the wall layer by layer for maximum strength.

  3. Bottom and Top Fabrication

    • Flat or dished bottoms are welded to the spiral cylinder. Top covers or lids are also fabricated depending on open/closed design.

  4. Nozzle & Fitting Installation

    • Inlet/outlet nozzles, manholes, level indicators, and vent pipes are precision-welded or bolted.

  5. Inspection & Testing

    • Tanks undergo hydrostatic testing, weld integrity checks, and dimensional accuracy verification.

  6. Finishing

    • Tanks are supported with metal frames (if required) and are prepared for transport with proper packaging.


Where It Is Used

  • Acid storage in chemical processing industries

  • Pharmaceutical plants for solvent and reagent storage

  • Electroplating and metal pickling operations

  • Textile and dyeing units

  • Water treatment plants for HCl, NaOH, alum, and chlorine storage

  • Mining and mineral processing

  • Pulp and paper mills


Key Features


Importance

  • Essential for safe storage of hazardous chemicals

  • Prevents contamination and leakage of toxic substances

  • Supports compliance with pollution control and safety regulations

  • Helps industries manage their chemical inventory efficiently and safely


Advantages

  • Corrosion Resistance: Suitable for aggressive chemicals like H₂SO₄, HCl, and NaOH

  • Long Service Life: Does not rust or degrade like metal tanks

  • Lightweight & Strong: Easy to transport and install without compromising durability

  • Low Maintenance: Requires minimal upkeep compared to steel tanks

  • Custom Fabrication: Made as per required capacity, fitting size, and usage conditions

  • Seamless Construction: Leak-proof design using high-grade thermoplastic welding


Significance

In the rapidly growing industrial zones of Ahmedabad and Gujarat, spiral tanks are crucial for handling acids and chemicals that traditional tanks can't withstand. Their significance lies not just in chemical resistance but in supporting safe, sustainable, and regulation-compliant chemical handling in industries where hazardous fluid storage is a routine requirement.


Why Choose Spiral Tanks from Ahmedabad Manufacturers

  • In-House Spiral Winding Facilities: Enables bulk and customized production

  • Engineering Expertise: Tanks designed with in-depth knowledge of chemical properties and safety protocols

  • Durable in Indian Climates: High heat and corrosion resistance

  • Compliance Ready: Follows DVS 2205 & BIS safety and welding standards

  • Cost-Effective: Long-term performance with lower replacement frequency

  • Service and Customization: On-site fitting, accessories, and long-term service support


10 Frequently Asked Questions (FAQs)

1. What are spiral tanks made of?

HDPE (High-Density Polyethylene), PP (Polypropylene), or PVC based on chemical compatibility.

2. What is the maximum capacity available?

Tanks can be manufactured up to 100,000 liters or more depending on the design.

3. Are these tanks suitable for concentrated acids?

Yes, spiral tanks are ideal for concentrated HCl, H₂SO₄, and other corrosive chemicals.

4. Can spiral tanks be used outdoors?

Yes, they are UV stabilized and can withstand extreme temperatures with optional covers.

5. Do they come with fittings and accessories?

Yes, nozzles, valves, sight glass, level indicators, manholes, and drain connections can be included.

6. How is leakage prevented in spiral tanks?

High-precision welding as per DVS guidelines ensures seamless, leak-proof construction.

7. What maintenance do these tanks require?

Minimal. Regular inspection of fittings and cleaning is usually sufficient.

8. Are these tanks approved by pollution control authorities?

Yes, when used with proper documentation and certifications.

9. Can they be used for food-grade or potable water?

Yes, food-grade HDPE or PP tanks can be made for non-toxic liquid storage.

10. Do you provide installation support?

Yes, trained technicians are available for on-site installation and testing.


Conclusion

Industrial Spiral Tanks are essential for any operation that involves the storage of corrosive chemicals, acids, and other reactive liquids. Their leak-proof design, chemical resistance, and customization options make them the most reliable and cost-effective solution for hazardous liquid storage. As a trusted manufacturer in Ahmedabad, we deliver quality spiral tanks that support safe industrial practices while complying with modern safety and environmental standards.


Contact:-+91 9574441888
Gmail:-sales@chemtechpolyplast.com

Website:-https://chemtechpolyplast.com/



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