Best Quality HDPE Spiral Tanks for Chemical Storage

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Best Quality HDPE Spiral Tanks for Chemical Storage

Best Quality HDPE Spiral Tanks for Chemical Storage

Description:

HDPE Spiral Tanks are robust, corrosion-resistant chemical storage tanks made using high-density polyethylene (HDPE) material. These tanks are manufactured using a spiral winding technique, which imparts exceptional strength and durability, making them suitable for safely storing aggressive chemicals, acids, alkalis, and industrial effluents.

HDPE spiral tanks are cylindrical, vertical, or horizontal in shape, and are custom-designed based on the nature of the chemical and storage volume required.

They are widely used across industries for long-term chemical storage with minimal maintenance, offering superior performance over conventional steel or molded plastic tanks.


How It’s Made:

The manufacturing process of HDPE spiral tanks is specialized and semi-automated, involving a custom spiral extrusion process:

Manufacturing Process:

  1. Raw Material Preparation:

    High-grade HDPE granules are melted and extruded using a spiral extrusion machine.

  2. Spiral Winding:

    The molten HDPE is wound spirally on a rotating mandrel, layer by layer, to build the tank wall with uniform thickness.

  3. Reinforcement:

    Additional ribs or structural layers may be added for strength, depending on pressure and volume needs.

  4. Top and Bottom Dome Welding:

    Using butt fusion or hot gas welding, domes or flat tops/bottoms are sealed to the cylinder.

  5. Nozzle and Accessories Fitting:

    Inlets, outlets, manholes, flanges, and vents are installed and welded leak-proof.

  6. Quality Testing:

    Each tank undergoes hydrostatic, spark, or vacuum testing to ensure leak-tight construction.

  7. Final Finishing:

    Sanding, trimming, and inspection before dispatch.


Where It’s Used:

  • Chemical Manufacturing Plants

  • Textile & Dyeing Units

  • Pulp & Paper Industry

  • Water and Effluent Treatment Plants (ETP & STP)

  • Food Processing Units (non-reactive chemicals)

  • Fertilizer & Pesticide Units

  • Mining and Metal Processing Plants

  • Pharmaceutical and Biotech Labs

  • Power Plants (Acid/Alkali Handling)


Key Features:


Importance in Industrial Chemical Storage:


Advantages:

  1. Corrosion Resistant:

    Unaffected by most acids, alkalis, and corrosive fumes.

  2. Seamless Construction:

    Spiral welding creates a jointless, leak-proof body.

  3. Lightweight yet Strong:

    Easier to install and relocate compared to metal tanks.

  4. Customizable:

    Sizes, nozzle placements, and fittings can be tailored.

  5. Low Maintenance:

    No painting, no rusting, no frequent repairs required.

  6. Long Life Span:

    Typically 15–20 years or more under proper use.

  7. Cost-Effective:

    Lower lifecycle cost compared to FRP, MS, or SS tanks.

  8. Safe for Outdoor Use:

    UV-stabilized material resists sun damage and degradation.


Why Choose a Spiral HDPE Tank Manufacturer in India?

  •  Advanced spiral winding technology

  •  Global standard HDPE granules with ISI and ISO compliance

  •  Affordable pricing compared to imported solutions

  •  On-site customization, installation & support

  •  Proven success in high-volume chemical industries

  •  Strong after-sales, testing, and service infrastructure


Approximate Price Range (India):

Tank Size                              

Capacity               

Price Range (INR)
Small Vertical Tank 1,000 L

₹8,000 – ₹12,000

Medium Storage Tank 5,000 L ₹25,000 – ₹40,000
Large Vertical Tank 10,000 L ₹50,000 – ₹80,000
Custom 50KL+ Tanks 50,000 L+ ₹2.5 Lakhs – ₹6 Lakhs+


Top 10 FAQs – HDPE Spiral Tanks:

  1. Q: What is the maximum chemical concentration it can store?

    A: Depends on the chemical; can safely store up to 98% Sulfuric Acid and other corrosives.

  2. Q: Can spiral tanks be used underground?

    A: They are generally designed for above-ground use; customized versions can be reinforced for burial.

  3. Q: Are they better than roto-moulded tanks?

    A: Yes, spiral tanks offer higher strength, wall thickness, and chemical resistance.

  4. Q: What is the delivery time?

    A: Standard sizes: 1–2 weeks; custom tanks: 2–6 weeks.

  5. Q: Are they food grade?

    A: Food-grade HDPE can be used for non-toxic chemical and food-related applications.

  6. Q: Can these tanks be used in hot climates?

    A: Yes, they are UV-stabilized and heat-resistant up to 60°C or more.

  7. Q: What kind of maintenance is required?

    A: Only periodic external cleaning and occasional visual inspection for nozzles and fittings.

  8. Q: Are installation services available?

    A: Most manufacturers offer on-site installation and testing.

  9. Q: Can they withstand vacuum or internal pressure?

    A: Standard tanks are atmospheric; special designs are available for pressure/vacuum applications.

  10. Q: Are export models available?

    A: Yes, Indian manufacturers export to Africa, the Middle East, and Southeast Asia with packaging and certifications.


Conclusion:

HDPE Spiral Tanks are the future of safe, cost-effective chemical storage. Their high resistance to corrosion, ease of maintenance, and customization flexibility make them ideal for industries handling hazardous liquids. Choosing a reliable manufacturer ensures compliance, durability, and peace of mind. Whether you're in chemical processing, water treatment, or pharmaceuticals, spiral tanks provide the strength, reliability, and longevity that modern industries demand.


Contact:-+91 9574441888

Gmail:-sales@chemtechpolyplast.com

Website:-https://chemtechpolyplast.com/


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    Office : No. B-414, 4th Floor, Shalin Square, Opposite Viva Farm Hathijan Circle, Ahmedabad, Gujarat, India-382445.

    Work: Plot No. - D2 - E - 126, GIDC Dahej-II, Vill. Galenda, Tal. Vagra, Dist. Bharuch, Gujarat, India- 392130.

  • Phone

    +91 9574441888

  • Address

    sales@chemtechpolyplast.com