HDPE Spiral Vessel Manufacturer in Ahmedabad

HDPE Spiral Vessel Manufacturer in Ahmedabad 

1. Description

An HDPE Spiral Vessel is a large, corrosion-resistant storage or processing tank made from High-Density Polyethylene (HDPE) using spiral winding technology. These vessels are designed to store, mix, or process aggressive chemicals, wastewater, and other industrial liquids.

How It’s Made (Manufacturing Process)

The HDPE spiral vessel is fabricated using a specialized spiral extrusion technique, which provides high mechanical strength and excellent chemical resistance.

Manufacturing Steps:

  1. Raw Material Selection

    • Virgin-grade HDPE granules are chosen for chemical resistance, UV stability, and long life.

  2. Spiral Extrusion Process

  3. Shell Formation

    • The cylindrical body is formed in layers, ensuring consistent wall thickness and strength.

  4. Bottom & Top Closure

  5. Nozzle & Fittings Installation

    • Customized nozzles, manholes, drain ports, sight glasses, and overflow connections are integrated as per design.

  6. Reinforcements

  7. Quality Testing

    • Hydrostatic pressure testing, weld strength testing, and visual inspections are performed.

  8. Finishing & Delivery

    • The vessel is cleaned, labeled, and delivered with a QA report and test certificates.


3. Where It Is Used

HDPE spiral vessels are widely used in industries that demand chemical compatibility, corrosion resistance, and long service life.


Applications:

  • Agrochemical Manufacturing

  • Pharmaceutical & Biotech

  • Chemical Process Plants

  • Water & Effluent Treatment Plants

  • Acid and Alkali Storage

  • Soap, Detergent & Cosmetic Industries

  • Electroplating & Surface Treatment Units

  • Laboratories & R&D Facilities


Why Choose HDPE Spiral Vessels from Ahmedabad?

  • Strong industrial base for polymer processing equipment

  • Custom sizes & configurations

  • On-site installation & technical support

  • Competitive pricing

  • Compliance with ASTM/DIN/IS standards

  • Proven suppliers for Indian and export markets

Ahmedabad's suppliers are known for quick turnaround, quality assurance, and value-added service.


Advantages

Superior Chemical Resistance

  • Withstands acids, alkalis, oxidizers, and solvents without degradation.

Seamless Construction

  • No welded seams in the cylindrical body, reducing leak risks.

Lightweight and Easy to Install

Corrosion-Proof

  • Unlike metal vessels, HDPE doesn't rust or corrode.

UV & Weather Resistant

  • Outdoor use is supported with UV-stabilized HDPE grades.

Low Maintenance


Importance in Industrial Applications

HDPE spiral vessels are critical for:

  • Environmental compliance in chemical storage and wastewater treatment.

  • Safe containment of hazardous materials.

  • Non-reactive storage for high-purity or sensitive fluids.

  • Replacing steel tanks in corrosive environments to extend lifespan.

  • Reducing infrastructure weight for rooftop or elevated tank setups.

Their versatility and safety make them indispensable in modern process industries.


Key Features

  • Capacity Range: From 500 liters to 60,000 liters or custom sizes

  • Design Type: Vertical, horizontal, open-top, closed-top

  • Material: HDPE (PE100/PE80), UV-stabilized

  • Shape: Cylindrical (spiral-wound), conical bottom optional

  • Accessories: Flanges, manholes, level indicators, agitator mounting, drain valves

  • Wall Thickness: Customized based on height, diameter, and chemical type

  • Temperature Resistance: Typically -20°C to +60°C (HDPE limit)

  • Standards Compliance: IS 12701, ASTM D1998, DIN standards


Significance

The significance of HDPE spiral vessels in industry includes:

  • Safety: Prevents leaks, spills, and corrosion hazards

  • Purity: Ideal for storage of high-grade chemicals and pharmaceutical ingredients

  • Durability: Long service life even in harsh conditions

  • Operational Efficiency: Custom designs fit into compact plant layouts

  • Eco-Friendly Option: Recyclable material and long-lasting

They are vital components of chemical logistics, storage infrastructure, and fluid management systems.


Frequently Asked Questions (FAQs)

Q1. How is spiral winding better than standard rotational molding?

A: Spiral winding ensures consistent wall thickness, higher pressure resistance, and no seams in the main body — which means greater durability and less chance of leakage.


Q2. Can HDPE spiral tanks handle acids?

A: Yes. They are specifically designed to store strong acids like HCl, H2SO4, and nitric acid — as long as the temperature remains within the HDPE threshold.


Q3. What is the maximum temperature it can withstand?

A: HDPE typically handles up to 60°C. For higher temperatures, PP or FRP may be recommended.


Q4. Can these vessels be custom-built?

A: Absolutely. Volume, fittings, accessories, and orientation (vertical/horizontal) can all be customized.


Q5. Are HDPE spiral vessels approved for drinking water storage?

A: Yes, if made from food-grade HDPE. They are inert and safe for potable water.


Q6. Can they be installed outdoors?

A: Yes. UV-stabilized HDPE and proper supports ensure long-term outdoor use.


Conclusion

HDPE Spiral Vessels manufactured in Ahmedabad are a top choice for safe, efficient, and long-lasting storage of chemicals and fluids. With superior corrosion resistance, customizable designs, and low maintenance, these vessels are ideal for a wide range of industries.

Suppliers in Ahmedabad combine engineering expertise with quality manufacturing, making them trusted partners for projects in India and abroad.

Whether you're managing acids, effluents, or specialty chemicals, an HDPE spiral vessel is a smart, safe, and sustainable investment.


Contact:-+91 9574441888
Gmail:-sales@chemtechpolyplast.com
Website:-https://chemtechpolyplast.com/


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