Top Manufacturers of Spiral HDPE Tanks in Ahmedabad

Top Manufacturers of Spiral HDPE Tanks in Ahmedabad

Introduction

Spiral HDPE Tanks are high-performance storage solutions made using high-density polyethylene and spiral winding technology. These tanks are widely used for storing corrosive chemicals, acids, alkalis, and effluents in industries where leak-proof and corrosion-resistant containment is critical. Ahmedabad, being a chemical and engineering hub, is home to some of the top manufacturers of spiral HDPE tanks in India—offering durable, customizable, and export-grade tanks for industrial applications.


How It’s Made

Spiral HDPE tanks are manufactured using a continuous spiral extrusion winding process. This ensures seamless construction, uniform wall thickness, and leak-proof performance:

  1. Raw Material Feeding:

    • Virgin-grade HDPE granules are fed into a spiral winding extrusion machine.

  2. Spiral Winding Process:

    • The heated HDPE is extruded and wound in a spiral manner over a rotating mandrel, layer by layer, forming the cylindrical shell.

  3. Bottom and Top Closure:

    • The bottom is extrusion welded, while the top may be flat or dome-shaped with nozzle and manhole provisions.

  4. Accessories Integration:

    • Inlets, outlets, overflow, vent pipes, level indicators, and ladders are installed as per client requirements.

  5. Testing and Inspection:

    • Hydrostatic, ultrasonic, and visual inspections are conducted to ensure leak-free operation and wall integrity.

  6. Packaging and Dispatch:

    • Tanks are carefully packed or loaded with protection to avoid damage during transport.


Where It Is Used

  • Chemical Processing Industries

  • Textile and Dyeing Plants

  • Water and Effluent Treatment Plants (ETP/STP)

  • Pharmaceutical Units

  • Fertilizer and Pesticide Manufacturing

  • Mining and Electroplating Units

  • Food Processing and Beverage Industries (Non-toxic grade)

  • Agrochemical and Paint Manufacturing


Uses

  • Storage of corrosive and hazardous chemicals

  • Acid and alkali neutralization tanks

  • Water and effluent holding tanks

  • Chemical mixing or dosing applications

  • Intermediate bulk storage in chemical plants

  • Buffer storage in process industries


Key Features

  • Material: Virgin HDPE (UV stabilized)

  • Capacity: 500 Liters to 60,000+ Liters

  • Shape: Vertical, Horizontal, Rectangular (on demand)

  • Wall Thickness: Up to 30 mm or more

  • Temperature Tolerance: -20°C to +80°C

  • Leak-proof, seamless spiral body

  • Available with fume-proof lids and chemical-resistant fittings

  • Non-toxic and corrosion-resistant

  • Optional agitator mounting provisions


Importance

Spiral HDPE tanks are essential where traditional metal or FRP tanks fail due to corrosion, leakage, or chemical reactivity. Their seamless design ensures safe and long-term chemical storage, reducing environmental risks and ensuring compliance with safety regulations.


Advantages

  • 100% Seamless and Leak-Proof Construction

  • Corrosion and Chemical Resistant

  • Lightweight and Easy to Install

  • Low Maintenance and Long Service Life

  • UV Resistant – suitable for outdoor installation

  • Customizable design for specific process needs

  • Cost-effective alternative to metal tanks


Significance

As industries shift towards safer and environmentally sound storage practices, spiral HDPE tanks offer a future-proof solution. Ahmedabad-based manufacturers lead the market by offering technically advanced, reliable, and customized tanks that comply with industrial safety and pollution control norms.


Why Choose Spiral HDPE Tank Manufacturers in Ahmedabad?

  • Access to high-quality raw materials and skilled labor

  • In-house R&D and testing facilities

  • Customization for capacity, shape, and fittings

  • Export-ready with international packaging standards

  • Quick delivery and strong logistics network

  • Trusted by chemical, pharma, and textile industries

  • Comprehensive after-sales service and installation support


Top 10 FAQs

  1. Q: What is a spiral HDPE tank?
    A: It is a chemical storage tank made using a spiral extrusion process from HDPE, offering leak-proof and corrosion-resistant performance.

  2. Q: How is it different from molded tanks?
    A: Spiral tanks have seamless cylindrical bodies with higher chemical resistance and customizable dimensions.

  3. Q: What is the lifespan of a spiral HDPE tank?
    A: Typically 10–15 years or more, depending on the chemical stored and usage.

  4. Q: Can these tanks be used outdoors?
    A: Yes, they are UV-stabilized for outdoor applications.

  5. Q: What chemicals can be stored in them?
    A: Acids (HCl, H₂SO₄), alkalis (NaOH), saline water, effluents, and many solvents—based on compatibility.

  6. Q: Are these tanks customizable?
    A: Yes, including nozzle size, manhole position, and extra fittings like level indicators and agitators.

  7. Q: Is a secondary containment required?
    A: Yes, for hazardous chemicals, bund walls or safety trays are recommended as per safety norms.

  8. Q: Can they handle high temperatures?
    A: Up to 80°C (short-term) depending on the chemical and HDPE grade.

  9. Q: Do Ahmedabad manufacturers offer installation support?
    A: Yes, from delivery to on-site installation and testing.

  10. Q: Are these tanks export-compliant?
    A: Yes, with proper certification, documentation, and packaging.


Conclusion

Spiral HDPE tanks offer unmatched safety, durability, and chemical compatibility for critical storage needs. Ahmedabad's top manufacturers deliver world-class tanks that meet the demands of India’s rapidly growing industrial base. Whether for acids, effluents, or process liquids—these tanks ensure long-lasting, maintenance-free performance with complete customization and reliable service.


Contact:-+91 9574441888

Gmail:-sales@chemtechpolyplast.com

Website:-https://chemtechpolyplast.com/


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