Customized Spiral Tanks Manufacturer in Gujarat

Customized Spiral Tanks Manufacturer in Gujarat

Description:

Customized Spiral Tanks are large, corrosion-resistant storage containers made using thermoplastic sheets through a spiral winding process. Designed to withstand harsh chemicals, high temperatures, and demanding industrial conditions, these tanks are customized in terms of size, shape, and fittings to meet specific application requirements. Gujarat, being a key industrial state, houses experienced manufacturers offering world-class spiral tanks tailored to client needs.


How It’s Made:

  1. Design Customization:

    • Based on required capacity, chemical compatibility, temperature, and space constraints, the tank design is finalized.

    • CAD models are created for exact dimensions, nozzle placements, and wall thickness.

  2. Spiral Winding Process:

  3. Shell Formation:

    • The shell is built layer by layer using automated extrusion technology for consistent wall thickness.

  4. Base and Top Fabrication:

    • Bottom and top domes or flat ends are fabricated and welded using high-grade fusion welding.

  5. Fittings & Accessories:

  6. Testing & Quality Checks:

    • Hydrostatic pressure testing, leak test, and visual inspection are done.

    • Some tanks undergo spark testing or ultrasonic weld testing.


Where It’s Used:


Key Features:

  • Seamless & Stress-Free Construction

  • 100% Customizable in Size, Shape & Fittings

  • High Chemical & UV Resistance (suitable for acids, alkalis, solvents)

  • Temperature Resistance up to 90–110°C (material-dependent)

  • Leak-Proof Welded Design with Zero Joints

  • Heavy-Duty Support Structure for Stability

  • Easy to Clean and Maintain

  • Optional Accessories: Ladders, Level Gauges, Agitators, Heaters


Importance:

Customized spiral tanks provide a safe, long-lasting, and tailor-made solution for storing aggressive or sensitive materials. Unlike standard molded tanks, spiral tanks can be designed exactly as per plant layout and application needs, ensuring better space utilization and process efficiency.


Advantages:

  • Corrosion-Free and Maintenance-Free

  • Lightweight Yet Structurally Strong

  • Non-Toxic and Food-Grade Options Available

  • Longer Lifespan Compared to Metal or FRP Tanks

  • Resistant to Cracks and Environmental Stress

  • Eco-Friendly and Recyclable

  • On-Site Fabrication Possible for Large Capacities


Significance:

With industries increasingly prioritizing safety, durability, and compliance, customized spiral tanks represent a future-forward approach to chemical and liquid storage. They are key in minimizing risks, extending service life, and reducing environmental impact.


Why Choose a Manufacturer in Gujarat:

  • Specialized Manufacturing Facilities with CNC and Extrusion Winding Machines

  • Expertise in Design Customization for Industrial Processes

  • Material Selection Based on Actual Chemical Compatibility

  • On-Time Delivery with Installation Support

  • Ready Stock of Raw Materials for Quick Production

  • GMP, ISO, and Safety Compliance

  • Export-Quality Standards at Competitive Indian Prices


FAQs:

Q1. What sizes are available in spiral tanks?
A: From 500 liters to over 100,000 liters, depending on the design.

Q2. What materials are used?
A: HDPE, PP, PVDF depending on chemical compatibility and temperature resistance.

Q3. Are these tanks suitable for acids or alkalis?
A: Yes, spiral tanks are ideal for storing corrosive chemicals with no risk of rust or leakage.

Q4. Can fittings be customized?
A: Absolutely. Nozzles, flanges, lids, sight glasses, and agitator mounts are tailored as per user need.

Q5. Can spiral tanks be installed outdoors?
A: Yes, with UV-stabilized materials and additional coating, they are suitable for outdoor use.


Conclusion:

Customized Spiral Tanks are a modern storage solution that combines design flexibility, corrosion resistance, and industrial strength. Manufacturers in Gujarat offer tailor-made, high-performance tanks suitable for the most demanding applications. Choosing a reputed supplier ensures quality craftsmanship, technical support, and long-term durability, making it the smart choice for chemical, pharma, water treatment, and other industrial users.


Contact:-

Gmail:-sales@chemtechpolyplast.com

Website:-https://chemtechpolyplast.com/


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