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Low-Cost Spiral Tank Manufacturers in Gujarat
Spiral Tanks are specially designed chemical storage and processing tanks made using spiral-wound HDPE or PP (polypropylene) sheets. These tanks are corrosion-resistant, leak-proof, and offer excellent chemical compatibility. In Gujarat, a hub for chemical and industrial manufacturing, several manufacturers offer low-cost spiral tanks that cater to industries requiring safe and durable storage solutions at economical pricing.
Raw Material Selection
HDPE or PP granules are selected for UV resistance, high tensile strength, and chemical compatibility.
Extrusion & Spiral Winding
Using a spiral winding machine, molten polymer is wound layer by layer into a cylindrical tank body. This creates a seamless and stress-free structure.
Bottom & Top Fabrication
Tank bases and covers are fabricated using HDPE sheets, CNC-cut and welded using butt fusion or extrusion welding.
Fittings & Accessories
Nozzles, overflow pipes, manholes, valves, and level indicators are installed as per the customer’s requirement.
Testing & Quality Check
The tank undergoes hydro testing and leak testing. Wall thickness, welding joints, and UV resistance are checked.
Chemical process industries
Effluent & wastewater treatment plants
Galvanizing and electroplating units
Textile dyeing plants
Pharmaceutical and biotech industries
Fertilizer and pesticide plants
Food processing (for brine or salt solution tanks)
Paper and pulp industries
Mining and minerals handling
Seamless spiral-wound body with no joints
Available in sizes from 500 liters to 60,000+ liters
Resistant to acids, alkalis, and oxidizers
Leak-proof welding with high mechanical strength
Available in vertical, horizontal, and rectangular designs
Low thermal conductivity – suitable for outdoor use
Fitted with custom nozzles, manholes, and level indicators
In industries handling aggressive chemicals or wastewater, storage systems must be robust, leak-proof, and corrosion-resistant. Spiral tanks are a cost-effective and long-lasting solution compared to metal or standard fabricated tanks. They ensure safe storage, operational continuity, and environmental compliance.
Low initial and lifecycle cost
Long service life – over 15+ years
Easy transportation and installation
No rust or corrosion unlike metal tanks
Customizable design – fittings, shape, volume
Minimal maintenance
Ideal for harsh industrial environments
Gujarat being a chemical, pharmaceutical, and textile processing hub, demands a high volume of durable, economical tanks. Spiral tanks are a significant innovation over traditional storage systems as they:
Enhance safety in hazardous environments
Reduce spillage and contamination risk
Comply with Pollution Control Board guidelines
Offer modular, scalable storage capacity
Gujarat has infrastructure and raw material access for low-cost production
Highly skilled fabricators and engineers with decades of experience
Competitive pricing with bulk order handling
On-site installation and service available
ISO-certified and tested products
Trusted by top Indian industries in chemicals, pharma, and textiles
Q1: What are spiral tanks made of?
Mostly HDPE or PP polymers with high chemical resistance.
Q2: What makes them "spiral"?
The body is formed by spirally winding molten polymer in layers, ensuring strength and seamlessness.
Q3: Are they cheaper than metal tanks?
Yes, they are significantly cheaper and corrosion-free, making them ideal for chemicals.
Q4: What is the maximum storage capacity?
Up to 60,000 liters or more, depending on size and thickness.
Q5: Can spiral tanks withstand outdoor weather?
Yes, the material is UV-stabilized and can handle high temperatures.
Q6: Are they suitable for acidic or alkaline chemicals?
Yes, they’re designed for acid/alkali resistance and can store HCl, H2SO4, NaOH, etc.
Q7: Do they need a foundation?
Yes, a plain RCC platform or structural stand is required based on tank size.
Q8: Can fittings and valves be added?
Yes, manholes, nozzles, level indicators, and outlet connections are added as per need.
Q9: What is the lead time for manufacturing?
Standard sizes take 1–2 weeks; custom designs may take 2–4 weeks.
Q10: What is the maintenance frequency?
Very low. Occasional external cleaning and yearly inspection are sufficient.
Low-cost spiral tanks manufactured in Gujarat provide an economical, chemical-resistant, and long-lasting solution for industrial storage. They are lightweight, customizable, and perfect for industries demanding safe and scalable liquid or chemical storage. With robust design and local manufacturing support, Gujarat-based suppliers ensure on-time delivery, affordability, and compliance with industry standards.
Choosing a spiral tank from a local manufacturer in Gujarat means investing in quality, service, and reliability — all while keeping costs under control.
Contact:-+91 9574441888
Gmail:-sales@chemtechpolyplast.com
Website:-https://chemtechpolyplast.com/
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